DC Sports Exhaust Headers

DC Sports headers are available in 100% T-304-stainless steel including the flanges, eliminating any chance of rust. We are proud to announce that our stainless-steel headers are now available in two finishes; polished stainless steel, and our NEW brushed stainless steel! Polished stainless systems are indicated with an “S” at the end of the part number, and brushed systems are indicated with a “B” at the end of the part number. Our polished stainless-steel headers feature hand TIG welds at the flanges, and our brushed stainless-steel headers feature machine MIG welds at the flanges that foster a tooled, custom-fabricated look. DC Sports Header Systems are also available in mild steel with a proprietary temperature- and corrosion-resistant ceramic coating. Once our mild-steel systems are completed in manufacturing, they are subjected to a thermal degrease and a preliminary sandblast to prepare the header’s surface for coating adhesion. Every ceramic-coated system is hand-painted to ensure an even application of coating. After verifying the proper thickness of the coating, the header is cured for proper bonding of the ceramic coating and then fine-blasted for a high-luster finish.

DC Sports has several 50-state legal header designs to choose from. These include a race-inspired 4-into-1 design that optimizes mid- to top-end power, a lightweight, one-piece 4-2-1 design that provides maximum ground clearance and emphasizes low- to mid-range power for street/drag applications, a two-piece 4-2-1 design for easy installation and unmatched low- to mid-range power, and a 3-into-1 design for V6 applications. We are also proud to offer “Race-Only” headers in 4-into-1 and 4-2-1 designs (not C.A.R.B. exempt) for off-road applications only.

DC Sports Race Header

Key Features:

• Tuned for all-out performance for Racing applications only
• Eliminates catalytic converter
• NOT C.A.R.B. exempt
• CAD-rendered design eases installation
• 100% 304 Stainless steel construction or mild steel with ceramic coating
• CNC mandrel bends with robotically-welded fittings deliver perfect fit
• CNC-machined and threaded flanges eliminate leaks
• Includes comprehensive instructions and all necessary hardware

DC Sports 3-1 Exhaust Header

Key Features:

• Every system is dyno-tested for maximum performance
• NEW 100% 304 Stainless steel construction including the flanges (polished or brushed), or mild steel with ceramic coating
• CNC mandrel bends with precision-welded fittings deliver perfect fit
• CNC-machined flanges eliminate leaks.
• Equal length primary piping ensures optimum tuning of systems for more power across rpm range
• All systems except RACE ONLY systems are C.A.R.B. exempt or pending C.A.R.B. exemption
• Includes comprehensive instructions and all necessary hardware

DC Sports 4-1 Exhaust Header

Key Features:

• Every system is dyno-tested for maximum performance
• CAD-rendered, race-inspired 4-into-1 design emphasizes top-end power for extreme racing applications
• 100% 304 Stainless steel construction including the flanges (polished or brushed), or mild steel with ceramic coating
• CNC mandrel bends with robotically-welded fittings deliver perfect fit
• CNC-machined and threaded flanges and O-ring seals eliminate leaks
• Equal length primary piping ensures optimum tuning of systems for more power across rpm range
• Unique merge collector ensures smooth exhaust gas flow and increases ground clearance
• All systems except RACE ONLY systems are C.A.R.B. exempt or pending C.A.R.B. exemption
• Includes comprehensive instructions and all necessary hardware

DC Sports 4-2-1 Header One-Piece Exhaust Header

Key Features:

• Every system is dyno-tested for maximum performance
• CAD-rendered, race-inspired 4-2-1 design emphasizes low and mid-range power for street/strip applications
• One-piece design improves ground clearance and reduces weight by eliminating middle flanges-significantly lighter than stock and two pounds lighter than two-piece systems!
• 100% 304 Stainless steel construction including the flanges (polished or brushed), or mild steel with ceramic coating
• CNC mandrel bends with robotically-welded fittings deliver perfect fit
• CNC-machined and threaded flanges
• Equal length primary piping ensures optimum tuning of systems for more power across rpm range
• All systems except RACE ONLY systems are C.A.R.B. exempt or pending C.A.R.B. exemption
• Includes comprehensive instructions and all necessary hardware

DC Sports 4-2-1 Header Two-Piece Exhaust Header

Key Features:

• Every system is dyno-tested for maximum performance
• CAD-rendered, two-piece 4-2-1 design eases installation
• CNC-machined O-Rings eliminate leaks
• 100% 304 Stainless steel construction including the flanges (polished or brushed), or mild steel with ceramic coating
• CNC mandrel bends with robotically-welded fittings deliver perfect fit
• CNC-machined and threaded flanges eliminate leaks
• Equal length primary piping ensures optimum tuning of systems for more power across rpm range
• C.A.R.B. exempt or pending C.A.R.B. exemption
• Includes comprehensive instructions and all necessary hardware

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